Quarter Glass & Encapsulation
Company: Faraday Future
Project Goal: Design and tool glass and encapsulation systems for the front and rear quarter glass positions on the FF91 passenger vehicle.
Role: Design engineer / release engineer
Details:
Brought two systems through full product lifecycle (using CATIA V6), from concept to fully tooled pre-production parts:
Front quarter glass system
Front quarter glass (tempered glass)
Front quarter glass encapsulation (EPDM)
Rear quarter glass system
Rear quarter glass (tempered glass)
Rear quarter glass encapsulation (EPDM)
Supported supplier engagement and selection.
Led relationships with three suppliers and worked closely with them on designs. Coordinated manufacturing logistics between three suppliers.
Defined GD&T scheme for both quarter glass systems.
Hosted on-site conferences with suppliers.
Worked with manufacturing team to optimize design for manufacturing and to outline part installation procedure.